NAME ADDITOLA: LMD laser bidezko metal-eranskineko zelula, ABB robot baten gainean dagoena eta bi lan-mahai dituena
ADDITOLA laser bidezko metal-eranskineko zelulak sei askatasun-gradu dituen ABB robot bat eta bi lan-mahai ditu. Haietako bat finkoa da, neurri handikoa (1100x700), pisu eta bolumen handiko osagaiak lantzeko; bestea txikiagoa da (ABB), beste bi askatasun-gradu ditu (+/- 180° besoan eta infinitua plakan), eta 500 kg-ko gehienezko karga du, konplexutasun handiagoko geometriak lantzeko (ikus goiko irudia). Instalazio horri esker, pieza berriak egin daitezke metalezko oinarri batetik, eta balio erantsi handiko osagaiak konpondu, estaldura gisa beste material bateko geruzak gehitu, eta oinarrizko piezen gainean beste geometria batzuk sortu, hauts-egoerako metalezko materialak erabiliz. Piezen post-tratamendua egiteko, zenbait mekanizazio-gune daude prozesu-lantegian bertan. Zelula kanpo-ingurunetik isolatuta dago karenaje baten bidez; hots, prozesu-mota honetan eskatzen diren segurtasun-araudi guztiak betetzen dira (ikus goiko irudia). Instalazioa ABBren joystickaren bidez programatzen eta kontrolatzen da. Instalazioan, taula honetan ageri diren ekipamenduak eta osagaiak daude. Solidoa metal-hautsa urtuz sortzen da, zuntz optikoaren bidez laserraren fokalizazioa, OERLIKON hauts-banagailuak hornitutako eta argon gasaren bidez garraiatutako metal-hautsa, eta argona bera puntu batean elkartzen direnean.
FIELDS OF APPLICATION
AM process validation
AM/3D Printing Process
Design for AM and Digital pre-processing
Materials for 3D/AM
Post process
Supporting technologies and processes
MOST OUTSTANDING EQUIPMENT AND COMPONENTS
-
2-axis rotary table
-
ABB IRB 2600 industrial robot and its control device
-
Laser generator ROFIN FL010 of 1kW and LOTEC cooling equipment
-
OERLICON TWIN metal powder feeder with twin tank
-
PRECITECH laser head
SERVICES OFFERED BY THE ASSET
Disseminating technology through technical or general conferences
Disseminate additive manufacturing technology as a whole (process, machines, capacities, markets, etc.) holding theoretical-practical workshops, with the asset itself as a work tool.
Process innovation for AM and technical-economic feasibility study of processes
Analysis and technical-economic validation of alternative manufacturing processes to the current ones, such as additive manufacturing, both for making and repairing parts, as well as for geometric modification of existing parts. The service is developed jointly with the customer.
Search for suppliers for part production using additive manufacturing
After defining the industrialisation process, either using only AM technology or merged with other processes, search for suppliers for series production.
Specific training addressed at Vocational Training students
Training activities related to Additive Manufacturing technology in Vocational Training. The asset is the basic training tool.
Specific training addressed at Vocational Training teachers
A set of educational activities related to Additive Manufacturing technology aimed at improving competences of teachers. The asset is the basic training tool.
Specific training for company technicians through job training
Training related to Additive Manufacturing technology aimed at technicians from companies that do currently not have the technology, and merging this technology in their production processes would bring them a competitive advantage, or at companies that already work with this technology.
Studies of industrialisation, first series and interdependence with other processes
- Study of the industrialisation of a new part reference or redesigned part using additive manufacturing technology. - Integration of additive manufacturing processes in the productive chains, merging them with the current processes.
ENTITY MANAGING THE ASSET
Contact person:
Xabier Cearsolo Aramberri
cearsolo@imh.eus