NAME Fronius-TPS500i TWIN welding cell with inspection system
The welding cell consists mainly of two Fronius TPS 500i TWIN welding cells on Yaskawa robots with data acquisition capabilities, supported by a Smart Ray weld bead inspection system on two automated tables. Thanks to the connection between the different systems and the implementation of artificial intelligence, this asset acquires the capacity to collect and process data to ensure greater control over the process and the quality of the physical results.
FIELDS OF APPLICATION
Advanced unions
MOST OUTSTANDING EQUIPMENT AND COMPONENTS
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Inspection system
Smart Ray equipment
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Power supply
Fronius TPS 500i equipment
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Robotic table
Robotic table with built-in tooling
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Robots Yaskawa
Yaskawa MA2010 Robots; Yaskawa DX200 Controller
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System for data analytics
In-house data processing system for data analytics 4.0
SERVICES OFFERED BY THE ASSET
Integration of new joining and control technologies 4.0
Design, integration, evaluation, testing and validation of new technologies integrated in the welding cell. In addition, data collection for the correlation of production parameters and final results.
Prototyping, small series and fine-tuning of auxiliary equipment
Use systems for prototyping, small series and auxiliary equipment set-up for validation, through installed 4.0 capabilities.
Research, development and industrialisation of welding processes 4.0
Research, development and industrialisation of new welding manufacturing processes based on the benefits of servo technology and intelligence 4.0 capabilities integrated into the equipment. In addition, attention is paid to making the most of existing resources and updating them.
Training and updating of professional, scientific and academic skills.
Training courses for new professionals, researchers and academics to give them first-hand knowledge of the benefits of welding technologies and their interaction in the whole process of research, development and industrialisation of advanced components.
Welding seam and process quality analysis
Optimisation studies of joining processes for geometric and structural quality improvements. In addition, viability studies, tests and analysis of results for their application in production processes.
ENTITY MANAGING THE ASSET
Contact person:
Mikel Lorente
m.lorente@aicenter.eu