NAME Célula de soldadura Fronius-TPS 500i TWIN con sistema de inspección

DESCRIPTION

La Célula de soldadura está conformada principalmente dos equipos Fronius TPS 500i Twin sobre robots Yaskawa con capacidad de captación de datos y apoyado en un sistema de inspección de cordón de soldadura Smart Ray, en dos mesas automatizadas. Gracias a la conexión entre los diferentes sistemas y la implementación de una inteligencia artificial, este activo, adquiere la capacidad de realizar una recogida de datos y un procesamiento de ellos para garantizar un mayor control sobre el proceso y la calidad de los resultados físicos.

FIELDS OF APPLICATION

Advanced unions

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

  • Inspection system

    Smart Ray equipment

  • Power supply

    Fronius TPS 500i equipment

  • Robotic table

    Robotic table with built-in tooling

  • Robots Yaskawa

    Yaskawa MA2010 Robots; Yaskawa DX200 Controller

  • System for data analytics

    In-house data processing system for data analytics 4.0

SERVICES OFFERED BY THE ASSET

Integration of new joining and control technologies 4.0

Design, integration, evaluation, testing and validation of new technologies integrated in the welding cell. In addition, data collection for the correlation of production parameters and final results.

Prototyping, small series and fine-tuning of auxiliary equipment

Use systems for prototyping, small series and auxiliary equipment set-up for validation, through installed 4.0 capabilities.

Research, development and industrialisation of welding processes 4.0

Research, development and industrialisation of new welding manufacturing processes based on the benefits of servo technology and intelligence 4.0 capabilities integrated into the equipment. In addition, attention is paid to making the most of existing resources and updating them.

Training and updating of professional, scientific and academic skills.

Training courses for new professionals, researchers and academics to give them first-hand knowledge of the benefits of welding technologies and their interaction in the whole process of research, development and industrialisation of advanced components.

Welding seam and process quality analysis

Optimisation studies of joining processes for geometric and structural quality improvements. In addition, viability studies, tests and analysis of results for their application in production processes.

ENTITY MANAGING THE ASSET

ENTITY MANAGING THE ASSET
Fundación AIC-Automotive Intelligence Center Fundazioa
Contact person:
Mikel Lorente
m.lorente@aicenter.eu