NAME Laboratory in Artificial Intelligence and Advanced Technology Solutions for Metallurgy

DESCRIPTION

Laboratory focused on the application of intelligent manufacturing technologies in metal-mechanical processes such as casting, forging, stamping, amon others; integrating Artificial Intelligence, digital twins, intelligent agents and cyber-physical systems. It develops advanced solutions for data capture, process standardization, secure storage and distributed analysis. Moreover, it works on implementing the digital passport for traceability, real-time control and optimization of industrial production through AI..

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

  • High-Performance Computing Cluster

    High-performance infrastructure designed to support intensive processing loads in AI, digital twins and data analytics. High availability, advanced virtualization and secure storage.

  • Proprietary commercial software catalog

    • PDManager®. Modular real-time production control system for digitizing, correlating, plotting and storing the key parameters involved in the manufacturing process of cast components in a centralized database..
    • Sentinel®. Monitoring and predictive control system for metal components in manufacturing processes that, thanks to AI models avoids defective parts and process anonalies.
    • Salomon®. Platform for advanced and efficient multivariate analysis of available data from the production process of metal components.
    • DyMetrics®. Tool for misalignment control of vertical casting molds to prevent defects and failures caused by misalignment or disadjustments of the molds.

SERVICES OFFERED BY THE ASSET

Advanced Optimization of Production Processes

Optimization based on real or historical data through advanced analytics, pattern and anomaly detection, and predictive models. It includes manufacturing configuration, through a discovery of optimal working limits, showing that information in dashboards and real-time data distribution, assisted decision support and AI-based predictive model generation.

Diagnosis and Process Digitalization.

Integral evaluation of industrial processes for their digitalization, including strategy design, integration with existing systems, use of standardized methodologies and generation of proposals with customized technical solutions according to the client digital maturity state. Continuous improvement oriented approach.

Intelligent Data Management and Digital Passport

Providing a a solution for structured data capture and storage, in other words, production traceability. Eliminating unnecessary documents, add value to the information through analysis, centralize it and privide the digital passport. It exists proprietary software for that, or it works on adaptations and customized creations.

Real-Time Intelligent Solutions Integration

Supporting the creation and integration of System of Systems based on microservices and digital twin technology to improve the specific processe by avoiding failures and maintenance, stabilizing it, maximizing/minimizing cost functions and improving its performance. It includes technical support and custom development.

Training in Intelligent Manufacturing Technologies

Specialized training in artificial intelligence, cyber-physical systems, digital twins, data analysis, traceability, automation and microservices. Theoretical and practical training in key technologies for Industry 4.0 and 5.0, adapted to the needs of an specific production process.

ENTITY MANAGING THE ASSET

FUNDACIÓN AZTERLAN
Contact person:
Javier Nieves Acedo
jnieves@azterlan.es