Grinding is usually the last machining operation and for this reason it is necessary to guarantee the geometric precision of the workpiece, as well as the absence of cracks, residual stresses, etc. that endanger the useful life of the workpiece in operation. To ensure the accuracy of the workpiece can affect three factors: Precision of the machine. Especially if the machine is large, geometric errors can be important. To solve them, there are calibration systems. Measurement of the piece in process. With the use of external measuring systems, the desired tolerances can be achieved. Finally, in the case of complex geometries, it has means to verify and certify the different dimensional properties of the pieces. In relation to the possible microstructural changes generated by the grinding operation in the component, there is a complete characterization laboratory and highly qualified personnel that will provide crucial information for the determination of the optimal process parameters that guarantee the integrity of the component: microstructural modification through metallographic characterization, compositional characterization in surface, depth and bulk, characterization of crystallographic phases and characterization of residual stresses. Completing the basic characterization, there are different laboratories that allow characterizing the life behavior of the component once subjected to the machining operations experienced by it and, in particular, the grinding operation.
Grinding and finishing technologies
CMM machine
High precision CMM machine
Laser tracer measurement system
Dimensional measurement equipment
laser tracker measurement system
Dimensional measurement equipment with laser tracker
Metallographic, compositional characterization equipment, crystalline phases and residual stresses. Teams characterization of behavior to component life.
Metallographic, compositional characterization equipment (XR-Fluorescence, GDOES, SEM-EDX), crystalline phases and residual stresses (X-ray diffraction equipment). Equipment for characterization of behavior to component life (corrosion and aging, mechanical properties, erosion and scratching ...)
Rugosimeter, profiler
Surface dimensions measurement machine
Once measured the volumetric errors can be compensated by means of the numerical control of the machine
From the basic and advanced characterization (trials to life), it is possible to estimate the integrity of the component and its life
Dimensional verification of the rectified parts.
Thermal degradation in different atmospheres, simulated degradation, stress corrosion at high temperature and aqueous medium, EIS, galvanic corrosion, resistance to traction, compression and shear, etc.
Measurement by laser tracer or laser tracker of the volumetric errors of the machines
Metallographic characterization, composition, crystalline phases and residual stresses
Specialized training courses for new professionals and for updating professionals to new technologies