NAME Burdinazkoa ez den galdaketako instalazio pilotua, material aurreratuak eta nanoteknologia garatzeko
Galdaketa erdi-industrialeko instalazio pilotua, burdinazkoak ez diren pieza galdatuak eta gaitasun nanoteknologikoa duten materialak garatzeko. burdinazkoak ez diren aleazioak eta prototipoak garatu eta balidatzeko behar diren ekipo eta baliabide tekniko guztiak biltzen ditu, hala nola diseinu, garapen, galdaketa eta karakterizazio kimikoa, modelizazio- eta simulazio-softwarea, harean galdaketa, grabitate bidezko galdaketa, HPDC eta galdaketako piezei nano-gehigarriak manipulatu, gehitu eta sakabanatzeko teknologiak. Datuak atzeman eta hartzeko tresnak, labe elektrikoak eta indukziokoak, burdinazkoak ez diren aleazioen 1-200 kg-ko pieza urtuetarako.
FIELDS OF APPLICATION
Design and development of materials
Manufacturing processes
Materials and processes in Circular Economy
MOST OUTSTANDING EQUIPMENT AND COMPONENTS
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Auxiliar componentes for advanced non-ferreous castings and nano-enabled multifuctional materials pilot plant
- Inmersión and optical thermocouples for tempearature control and register.
- Degassing and mixing ultrasonic equipment
- Mechanical degassing equipment
- Mechanical mixing and dousing equipment
- Semi solid alloys equipment
- Thermal treatment furnaces up to 1000ºC -
Design and modelling software
Software for the design of new alloys and casting process modelling.
- Computherm
- NX
- PROCAST -
Fully automatized HPDC cellule
Fully automatized HPDC cellule with a Pretransa 950t HPDC machine with new parameters monitoring and resitering system for the control of around 70 parameters of the cellule. Vacuum equipment and valves (40 m3/h and 350litres). HPDC sensorized test moulds.
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Induction furnaces with capacity of melt from 1-600Kg of non-ferreous alloys
Induction tilting furnaces with melting capacity from 1-600kg of non-ferrous alloys.
- Induction furnace 50kW for 1-20Kg of aluminim melting
- Induction furnace 300kw up to 600Kg of aluminium melting -
Resistance melting furnaces for non-ferrous alloys
Resistance melting furnaces from 80-600kg aluminium.
- Resistance tilting TP furnace with 80Kg liquid aluminium capacity
- Resistance DUGOPA furnace with 600kg liquid aluminium capacity.
- Melting and pouring furnace for magnesium with 300kg capacity
SERVICES OFFERED BY THE ASSET
Design and validation of foundry 4.0 enabling technologies and solutions. Digitalization of non-ferrous foundries.
Software for acquisition and treatment of data of different casting processes. Automated and sensorised dies and HPDC equipment.
Design, modellizaion and characterization of new non ferrous alloys.
Ancillary equipment and software for the validation of materials and processes. Chemical analysis by spark spectroscopy, metallurgical and mechanical characterization, analysis of melting, filling and feeding and solidification aspects. DTA.
Design, production and validation of new materials, casting components and processes (gravity casting and HPDC) for conventional and advanced non-ferrous alloys, including nanocomposites
Conventional and innovative Al, Mg Cu and Zn alloys and their composites can be produced and validated through the production of samples and prototypes with the furnaces and casting equipment available in the semindustrial foundry plant.
Homologation of HPDC (High Pressure Diecasting) dies and prototypes
HPDC equipment suitable for aluminium and magnesium alloys. HPDC test dies to obtain prototypes and test bars. Small to medium batch series for die makers and foundries to homologate the dies and produced parts.
Training and safety issues and new business models for the industrialization of innovative material and process solutions
Technical resources and foundry technologies for handling and casting advanced non-ferrous metals including reactive metals and alloys incorporating nanoreinforcements.
ENTITY MANAGING THE ASSET
Contact person:
Maider Garcia de cortazar
Maider.garciadecortazar@tecnalia.com