NAME Tamaina handiko osagaiak hari zentrokidearen jalkitze bidez eraikitzeko zelda robotikoa

DESCRIPTION

Tamaina handiko 3Dko inprimatze metalikoa hariko laser-cladding bidez: 6 askatasun-graduko (ag) zelda robotikoa, biraketa-mahai bat eta tilt gehigarria (2 ag) dituena, tamaina handiko osagaiak (1 m3-erainoko bolumena, gutxi gorabehera) 6 kg/h-rainoko jalkitze-tasa handietan eraikitzeko. Kanpo-egituretan jalkitzeko aukera, arkuak (WAAM) duen material-kostuaren antzekoarekin eta ibilbideak sortzeko askatasunarekin. Edozein materialetan hariarekin sortutako 3Dko geometriak jalkitzeko eta ikertzeko aukera. Aktibo horrez gainera, Teknikerrek barne hartzen ditu kalkulu estrukturalaren ahalmenak (optimizazio topologikoa), materialen analisia (mikroskopia optikoa eta elektronikoa), 5 ardatzeko mekanizazio bidezko akabera-eragiketak, tratamendu termikoak, gainazalen estaldurak eta hautsaren eta hari zentrokidearen teknologiara egokitutako robotetarako jalkitze-ibilbideak sortzea. Horrez gainera, probetak eta osagaiak fabrikatu daitezke oxigenoarekiko erreaktiboak diren materialekin, gainpresio bidez gas geldoko atmosfera bat eratzen duen poltsa-sistema bati esker.

FIELDS OF APPLICATION

AM Digital Chain.

AM process validation

AM/3D Printing Process

Design for AM and Digital pre-processing

Post process

Supporting technologies and processes

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

  • Bag system for atmosphere control

  • Closed loop geometric control system

  • Fibre laser 4kW

  • Robot and table with 8 degrees of freedom for components up to 1m3. CAM for robot path generation

  • Wire deposition head

SERVICES OFFERED BY THE ASSET

Construction of large 3D geometries

Testing of large three-dimensional components manufacturing (>300mm) at high deposition rates on various air-reacting materials using wire-based LMD technology

Control system development

Development of closed loop control systems for geometric and thermal control of deposited material.

Demonstration / Approach

Demonstrator of large component construction by concentric wire deposition in advanced/new materials and oxygen reactive materials

Development of wire based LMD technology, equipment and machinery

Development, testing and validation of special equipment and technology (heads, optics) for deposition in special environments or geometries. Adaptation of machinery for hybridization using wire-based technology.

Process development

Development of deposition parameters and strategies for new metal alloys. Testing (metallography, fatigue, mechanical characterization, etc.).

Training

Practical training in the whole process (design, calculation, material analysis, process, coatings, NDT) of construction of large components by concentric wire deposition.

ENTITY MANAGING THE ASSET

ENTITY MANAGING THE ASSET
FUNDACIÓN TEKNIKER
Contact person:
Carlos Soriano
carlos.soriano@tekniker.es