Pilot plant for the study of different joining processes including:
\n– arc welding: MIG\/MAG (including CMT and CMT twin), TIG (including hot-wire and speedTIG) and plasma processes (including microplasma and plasma)
\n– laser welding,
\n– friction stir welding and
\n– resistance welding processes. <\/p>\n
Different pilot welding cells (including welding equipment and different resources (sensors, monitoring devices, CAD\/CAM software, etc.)) are available for training, demonstration, applied research and development activities. Different options are offered for industry to participate and collaborate :
\n– From lab-scale proof of concept or feasibility tests, to the study of the process industrialization and integration in the production chain.
\n– Comparative study of different welding processes or technologies.
\n– First demonstrator fabrication: technology and products development applying our welding expertise. <\/p>\n
Arc welding assets:
\n– 3 robotic arc welding cells.
\n– 5 different power sources: Fronius TPSi, Fronius Transpuls (2), EWM Activarc, SBI plasma arc. (Availability of a wide range of technologies: advanced MIG\/MAG welding processes (CMTi, LSC, PMC), advanced TIG processes (hot wire and TIGSpeed), tandem processes (CMT Twin) and plasma arc processes).
\n– A rail guided welding carriage for mechanised longitudinal seam welding.
\n– Tilting and rotating positioning table.
\n– CAD\/CAM software: SKM programming system.
\n– Different equipment for process control: process data acquisition system, laser-tracker for seam tracking (2), thermographic cameras, active thermography, artificial vision, ultrasonic testing, etc. <\/p>\n
Laser welding assets:
\nDifferent laser sources:
\n– Laser disk 5 kW Trudisk 5002
\n– Laser Nd:YAG 3 kW, Trumpf HL 3006D.
\n– Laser diodo 3 kW, Laserline LDL 160-3000.
\nDifferent accessories, motion:
\n– a rotating and tilting table
\n– 4 robotic cells
\n– large scale gantry (7 x 3 m)
\nCAD\/CAM software for programming complex trajectories.
\nDifferent equipment for process control: temperature control, vision cameras, thermography, laser seam tracking\u2026<\/p>\n
Friction stir welding (FSW) assets:
\nTwo different FSW cells:
\n1. robotized welding cell: KUKA KR500 3MT adapted with a FSW spindle and process control system
\n2. First specific FSW facility in Spain: Istir pds4 + TestStar TM controller.<\/p>\n","protected":false},"excerpt":{"rendered":"
Pilot plant for the study of different joining processes including: – arc welding: MIG\/MAG (including CMT and CMT twin), TIG (including hot-wire and speedTIG) and plasma processes (including microplasma and plasma) – laser welding, – friction stir welding and – resistance welding processes. Different pilot welding cells (including welding equipment and different resources (sensors, monitoring…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-3694","post","type-post","status-publish","format-standard","hentry"],"acf":[],"yoast_head":"\n