NAME (Elektro)kimikaren bidezko gainazal akaberarako planta-pilotu erdi-industriala

DESCRIPTION

(Elektro)kimikaren bidezko gainazal akaberarako planta-pilotu erdi-industriala, AM-z sortutako geometria konplexuetako pieza metalikoen gainazaleko zimurtasuna %60an jeistea ahalbideratzen duena, hau kontrolatzeko edo murrizteko. Sortu berriko gainazala garbia dago, distiratsua da eta erraz garbi daiteke. Aktibo honen bidez, pieza jakin baten zatiak mekanizatu daitezke ere. Planta pilotuak ondorengo ezaugarriak ditu: • 250 L arteko kubak, hainbat osagarriekin: berogailuak, hozteko serpentinak, mugimendu mekanikoa, aire bidezko agitazioa, aurkako elektrodoak leku ezberdinetan jartzeko ahalmena, elektrolito-maila neurtzeko sonda, estalkia eta aspirazio sistema. • Tentsio/intentsitatea tarte zabaletan aplikatzeko gai diren errektifikatzaileak. • Gainazalaren zimurtasuna neurtzeko ekipamendua (gaur egun, off-line motakoa; in-line motako ekipamendua eskuratzeko asmotan). • Gainazalaren karakterizazio osagarria egiteko ekipamendua (termografia, korrosioa, bustitzeko ahalmena, distira, masa galera, piezaren geometria aldaketak, etab.). • Simulazio elektrokimikoa egiteko software-a eskuratzeko asmotan. Prozesuaren hasierako parametroak azkar ezagutzeko, baldintzen, geometriaren eta gerora post-prozesatzeko materialaren arabera. • Planta pilotu elektrokimikoa kontrolatzeko eta monitorizatzeko software-a eskuratzeko asmoz. Softawe-a MES batekin konekzioa errezteko erabiliko da eta MES-aren bidez pieza fabrikatzeko planta osoa kudeatu ahal izango da. Aktibo hau beste bi aktiboekin (CID.002 eta CID.003) konbinatu ezkero, fabrikazio gehigarriz (AM-z) sortutako piezen post-prozesurako planta oso bat edukitzea ahalbidetzen da eta, gainera, baldintza ezberdinak behar dituzten pieza metalikoak, eta geometria oso desberdinetakoak tratatzeko erabil daiteke (%ko 95erainoko leuntasun murrizketak lor litezke).

FIELDS OF APPLICATION

Post process

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

  • Electrochemical simulation software

    Electrochemical simulation software that allows to quickly identifying the initial parameters of the process depending on the requirements, the geometry and the type of material to be post-processed.

  • Electrolytic tanks

    Electrolytic tanks up to 250 L of capacity with two heaters, cooling coil, mechanical agitation system, air agitation system, the possibility to place counter-electrodes in different positions, level probe, lid and suction hood.

  • Equipment for electrolyte control and regeneration systems

    Equipment for electrolyte control and regeneration systems (ICP, ion chromatography, automatic titrators, microfiltration equipment ... etc.)

  • Equipment for the evaluation of surface roughness

    Equipment for the evaluation of surface roughness (perfilometre, confocal microscope, AFM) and equipment for additional surface characterization (thermography, wettability, brightness, weight loss, changes in geometry of the piece, corrosion, etc.)

  • Rectifiers

    Rectifiers capable of applying a wide a range of voltage/current

SERVICES OFFERED BY THE ASSET

Advice for scaling and industrial feasibility study

Industrial and technical feasibility studies of the processes developed in this asset

Development and optimization of post-processing of AM parts. Prototype obtaining

Roughness control of metallic parts manufactured by AM with relatively complex geometries (roughness reduction of up to 60%). By combining this asset with others available, a roughness reduction of up to 95% can be achieved. Surface cleaning: The surfaces treated by electrochemical methods are clean and free of contaminants. Improved corrosion resistance: Electropolishing processes improve the corrosion resistance of stainless steel materials.

Process monitoring and control

Once the monitoring and control software has been acquired, the (electro)chemical post-processing plant can be connected to the additive manufacturing processes and will have input on the specific requirements of the part or component to be treated.

Training

Practical and theoretical training in post-processing and surface finishing technologies.

ENTITY MANAGING THE ASSET

ENTITY MANAGING THE ASSET
CIDETEC
Contact person:
Gemma Vara Salazar
gvara@cidetec.es