Gailu medikoak ekoizteko sala garbia
DESCRIPTION
65 m2-ko ISO7 sala garbia, termoplastiko eta silikonazko (LSR) injekzio prozesuekin, prototipoen fabrikaziorako ekipamendua 3D inprimaketa bidez (FDM) eta bioinprimagailua erabiliz.
Sala garbia ISO 7 (Class 10.000; ISO 14644-1), ingurua kontrolatuta duen instalazioa da. HEPA iragazketa-sistema erabiliz, airea partikularik gabe mantentzen da 352.000 partikula (>0,5 mikra)/m3-ko gehienezko mailan, 60 aire aldaketa/orduko eginaz eta 20 Pa inguruko presio positiboa bermatuz. Leartikerrek hilero egiten dituen biokargaren analisiek gela mikroorganismorik eta partikularik gabe mantentzen dela ziurtatzen dute.
Leartikerrek ISO 13485 arauaren araberako ziurtagiria lortu zuen 2019-an, eta gailu medikoen fabrikazioan kalitatearen kudeaketa bermatzen du GMP (Good Manufacturing Processes) baldintzetan. Kalitate sistema honen bidez, gela garbiaren barruko fabrikazio-prozesu guztietan, bai gailu medikoen garapenean, bai scaffoldetan, kutsadura minimoa dela ziurtatzen da.
MOST OUTSTANDING EQUIPMENT AND COMPONENTS
BioprintingBioprinter: Regemat brand, Bio V1 model. This is a hybrid 3D printer, with the option of using bio-inks through extrusion and FDM printing of biopolymers. It has a modular design with the following options: bi-component syringe, heated syringe, heated bed and cooled bed.
This bioprinter is used in the Tissue engineering research line. The scaffolds manufactured with medical grade polymers and under GMP conditions are being tested in vitro and in vivo.
Single-screw extruder: 3Devo brand, and model NEXT 1.0. Tabletop single-screw extruder designed for the production of thermoplastic filament for FFF printing. Production capacity: up to 3kg/hour. With a maximum working temperature of 350ºC, it can filament a wide variety of thermoplastic matrices with a target diameter of between 1 and 5 mm.
Leartiker develops its own filaments with medical grade polymers for use in the manufacture of scaffolds for tissue engineering.
This is a liquid silicone injection machine with a clamping force of 25 tons and an injection volume of 30 cm3; BOY brand, and E 25 VV model. The materials and paints with which the machine has been manufactured are special for use in the clean room.
In this injection moulding machine, silicone-based medical devices are prepared under clean conditions.
This is a fully electric thermoplastic injection machine, with 35 tons of clamping force and a maximum injection volume of 34 cm3, ARBURG brand, and 270 A 350-70 model. The materials and paints with which the injection machine has been manufactured are special for use in the clean room.
In this injection machine, polymer-based medical devices and POC devices are fabricated under clean conditions.
SERVICES OFFERED BY THE ASSET
Co-development of medical devices
Design and manufacture of prototypes or proof-of-concepts
First series of POC devices.
Sample production, first series
ENTITY MANAGING THE ASSET
LEARTIKER SCOOP
Contact person: Jose Javier Egurrola Agirre
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