Multiprocess cell for 5-axis milling with the ability to perform operations at very high speed
It consists of two different systems. A 5-axis multiprocess milling machine, Ibarmia THR 16 multiprocess, which allows five-axis milling and turning operations, and it includes a complex angular head with automatic robot loading from a reconfigurable magazine. It is incorporated with advanced monitoring systems such as static and dynamic balancing of the machine table, as well as data capture, transfer and analysis through the CFAA's IoT system. Its configuration allows the analysis of machine deformations using fixed structural elements placed in critical areas of the machine.
In addition, the cell has a very high dynamic Hermle C52U MT machining center. It integrates complex milling capabilities in 5 axes (3 linear axes and 2 rotary axes in the swivel table) for large components, turning capabilities with a 1000 mm diameter table and 500 RPM of rotation speed, which allows turning with advanced tools for high speeds of cutting, and grinding capabilities both with its own head and with an auxiliary head optimized for CBN grinding wheels that reaches up to 80,000 RPM of rotation speed. The multitasking center also has monitoring possibilities of its actuators, both with an internal system that allows monitoring parameters of its drives, for example, power or various flows, as well as an external system included in a specific milling and drilling tool holder for monitoring mechanical stresses and forces on an absolute scale.
5 axis swivel rotary table machining center (mil-turn). High speed spindle (12.000 rpm), SAM spindle 80.000 rpm. HSK 100 tool holder. Siemens 840D sl numerical control.
5-axis multi-process machining centre (milling-lathe). Rotating circular table for turning and tool magazine with 96+24 positions and robot changer. Siemens 840D sl numerical control.
Advanced monitoring of machining processes
Integration of conventional processes with CBN grinding
Platform for the development of complex 5-axis machining
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