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NAME

Monitored broaching test bench with broaching tool control system

DESCRIPTION

High-speed broaching test bench for research and development of new high-performance cutting technologies of aeronautical and energy sector parts. The bench is compose of high power Fagor motors drive by digital servo drive system and electromechanical rack pinion transmission with a vertical travel of 3150mm. The equipment includes a broaching tool wear control system and geometry/profile parts measurement capability. The monitoring system includes acceleration and power sensors and an edge device for machine/process fingerprint monitoring.

MOST OUTSTANDING EQUIPMENT AND COMPONENTS

Broaching centre EKIN A218/ RASHEM 7x3000x500 +

Electromechanical broaching machine. 3000 mm axis travel in Z axis, 3000 mm in Z1 axis. Maximum feed rate of 40m/min. 1250mm circular table. Numerical control Fagor CNC 8070.

Cutting tool cutting edge control equipment +

A set of devices consisting of an optimal microscope and a software system for monitoring the wear and breakage of the broaching teeth.

Edge computing system for acquisition of relevant machine data +

Device for obtaining and processing machine data and other connected peripheral,s data and then uploading them to the centre's internal cloud on its servers.

Sensors for process monitoring: vibration, position, speed, frequency, temperature, etc. +

Accelerometers, load cells and thermocouples for online process control.

SERVICES OFFERED BY THE ASSET

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767

Investigation of the behaviour of new advanced components: tools, grip systems, lubrication, etc

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765

Research of new machining technologies

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768

Testing and validation of new data collection systems

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766

Tests on special production conditions for particular parts

ENTITY MANAGING THE ASSET

UPV/EHU

,

Contact person:

Luis Norberto Lopez de Lacalle Marcaide

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